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 IDC Sockets for Discrete Wires
XG5
Trouble-free discrete-wire termination with IDC Sockets that mate with XG4 and XG8 Plugs.
* Two-row, IDC construction and insulation barrel offers high reliability and large-current (3 A) discrete wiring capability. * Adaptable to a variety of covers for space-saving and discrete wire termination. * By using the simple, unique top lock-lever system, these Connectors can be locked to either the XG8W Unshrouded Plugs (with right-angle terminals) or XG4C Box-type Plugs. * Conforms to UL standards (file no. E 103202) and CSA standards (file no. LR 62678).
Construction
Cover (Semi-cover or Hood Cover) Semi-cover shown here. Socket (with polarizing guide)
Solderless Contact
Wire can be connected without stripping cable insulation.
Lance Insulation barrel IDC contacts Polarizing guide Two-slot connection
Ratings and Characteristics
Rated current Rated voltage Contact resistance Insulation resistance Dielectric strength 3A 300 VAC 20 m max. (at 20 mV, 100 mA max.) 1,000 M min. (at 500 VDC)
Current and Temperature Characteristics
Use the temperature data shown below as a reference for selecting current values and wires.
Rise in temperature (C) Rise in temperature (C)
Flow rate = (no. of contacts used) x 100% (total no. of contacts) UL1061 AWG24 UL1007 AWG26
UL1061 AWG24 (XG5M-2032-N) UL1007 AWG26 (XG5M-2035-N)
20 wires
20 wires Temp. rise limit
10 wires
2 wires
10 wires 2 wires
Temp. rise limit
650 VAC for 1 min (leakage current: 1 mA max.) 0.29 N min. (with test gauge, 0.64 x 0.64 mm) 50 times
Connector insertion 1.96 N max. per contact Contact removal Insertion durability (See note.) Ambient temperature
Current flow (A)
Current flow (A)
Operating: -55 to 85C (with no icing)
Note: For standard 0.15-mm gold plating.
IDC Sockets for Discrete Wires
XG5
63
Materials and Finish
Housing Contacts Mating end Terminals Cover Cable tie Fiber-glass reinforced PBT resin (UL94V-0)/black Phosphor-bronze/nickel base, 0.15-m gold plating (See note.) Phosphor-bronze/nickel base, 2.0-m solder plating Fiber-glass reinforced polyamide resin (UL94V-0)/black Polyamide resin (UL94V-0)/natural
Applicable Wires and Contact Sizes
Size #1 Size #2 AWG24 (For UL-1061) AWG28 or AWG26 (For UL-1007) Insulation outside diameter: 1.1 to 1.3 mm} Core structure: 7 strands or more
Note: The contact numbers are marked on the contact insulation barrels.
Note: For non-standard plating, contact your OMRON representative.
Assembled Configuration
Insulation Displacement (IDC) versus Crimp Termination
IDC termination provides the following advantages over crimp style termination, when using discrete wires; * Overall cost is lower, because less manhours are required. Wire stripping is eliminated and inspection is easier. * IDC termination provides consistent quality, improving yield. * XG5 terminals are installed in the socket housing at the factory, simplifying the Bill of Material and parts control. * Optional replacement IDC terminals facilitates re-configuration of wiring.
Assembly
Socket Wire Discrete wires Connections Cover Semi-cover Assembled unit
Double-row Assembled Hood Cover
Double rows with polarity guide (lockable)
IDC Tool Vertical Double rows with polarity guide (lockable)
Simple IDC Tool (See the "XG@ - Assembly Tooling and Accessories" datasheet for details.) Horizontal
Double rows with polarity guide (lockable)
Applicable Mating Plugs
XG4A PCB Plugs with Long Locks XG4A PCB Plugs w/o Lock Lever XG4A PCB Double-row Plugs Note: 1. See XG4 and XG8 datasheets for plug dimensions. 2. When using the XG4A or XG4C, the number of XG4A or XG4C's polarity slots must be the same as the number of XG5M-N polarity guides. 3. Mount external Lock Levers after soldering.
XG4E IDC Flat Cable Plugs
(See Note 3) XG4C PCB Box-type Plugs
XG8W/XG8B Double-row Unshrouded Plugs
64
IDC Sockets for Discrete Wires
XG5
Double-row Sockets
XG5M-N
Dimensions
Models with no polarizing guide XG5M-1031-N (size #1) XG5M-1034-N (size #2) Models with polarizing guide XG5M-@@32-N (size #1) XG5M-@@33-N (size #1) XG5M-@@35-N (size #2) XG5M-@@36-N (size #2) Dimensions
Size no.
No. of Dimensions (mm) contacts A B 10 14 16 20 17.3 22.3 24.9 30.0 37.6 42.7 47.7 55.4 68.1 80.8 85.8 10.16 15.24 17.78 22.86 30.48 35.56 40.64 48.26 60.96 73.66 78.74
Polarizing guide
26 30 34 40 50 60 64
Ordering Information
Appearance
No. of contacts 10 14 16 20 26 30 34 40 50 60 64
No. of polarizing guide 0 1 1 1 1 1 1 1 1 1 2 1 2 1 2
Size #1 XG5M-1031-N XG5M-1032-N XG5M-1432-N XG5M-1632-N XG5M-2032-N XG5M-2632-N XG5M-3032-N XG5M-3432-N XG5M-4032-N XG5M-5032-N XG5M-5033-N XG5M-6032-N XG5M-6033-N XG5M-6432-N XG5M-6433-N
Size #2 XG5M-1034-N XG5M-1035-N XG5M-1435-N XG5M-1635-N XG5M-2035-N XG5M-2635-N XG5M-3035-N XG5M-3435-N XG5M-4035-N XG5M-5035-N XG5M-5036-N XG5M-6035-N XG5M-6036-N XG5M-6435-N XG5M-6436-N
Note: 1. 2. 3. 4. 5.
The 10-contact XG5M-1031-N and XG5M-1034-N have no polarizing guides. The distance between slots is 22.86 mm for the two guides on 50, 60, and 64-contact Connectors. See the XG4 and XG8 datasheets for Mating Plug information. Applicable discrete wire is AWG24 (UL1061) for size #1. Applicable discrete wire is AWG28 to AWG26 (UL-1007) for size #2.
IDC Sockets for Discrete Wires
XG5
65
Semi-covers
XG5S
Semi-covers are used to cover the IDC termination area and insulation barrels, after wiring is completed. If the entire socket needs to covered, use XG5S Hood Covers.
Dimensions
XG5S-@@01 Dimensions
No. of Dimensions (mm) contacts A 5 7 8 10 13 15 17 20 25 30 32 17.3 22.3 24.9 30.0 37.6 42.7 47.7 55.4 68.1 80.8 85.8
Ordering Information
No. of contacts 5 7 8 10 13 15 17 20 25 30 32 Model XG5S-0501 XG5S-0701 XG5S-0801 XG5S-1001 XG5S-1301 XG5S-1501 XG5S-1701 XG5S-2001 XG5S-2501 XG5S-3001 XG5S-3201 Applicable Connector XG5M103@-N XG5M-143@-N XG5M-163@-N XG5M-203@-N XG5M-263@-N XG5M-303@-N XG5M-343@-N XG5M-403@-N XG5M-503@-N XG5M-603@-N XG5M-643@-N
Note: One Semi-cover is used per termination row. Each XG5M Connector requires two semi-covers. Semi-covers are not packaged in pairs.
Assembled Dimensions (Socket with Semi-cover)
Dimensions
No. of Dimensions (mm) contacts A B 10 14 16 20 26 30 34 40 50 60 64 17.3 22.3 24.9 30.0 37.6 42.7 47.7 55.4 68.1 80.8 85.8 32.0 37.1 39.6 44.7 52.3 57.4 62.5 70.1 82.8 95.5 100.6
Original Plug + Semi-cover + Lock Lever
MIL Plug + Semi-cover
66
IDC Sockets for Discrete Wires
XG5
Hood Covers
XG5S
Dimensions
Vertical
XG5S-@@12
(Left and right halves)
Dimensions
No. of contacts 20 26 30 Dimensions (mm) A 30.0 37.6 42.7 B 23.8 31.4 36.5 8.8 11.4 15.1 C
Horizontal
XG5S-@@22
(Left and right halves)
Dimensions
No. of contacts 34 40 50 60 Dimensions (mm) A 47.7 55.4 68.1 80.8 B 38.7 40.7 44.1 47.4 C 32.0 34.0 39.4 42.8 D 14.6 16.6 20.0 23.4
Ordering Information
Appearance Vertical Horizontal
No. of contacts (double rows) 20 26 30 34 40 50 60
Model (See note.) XG5S-2012 XG5S-2612 XG5S-3012 -- -- -- --
Model (See note.) -- -- -- XG5S-3422 XG5S-4022 XG5S-5022 XG5S-6022
Note: Hood Covers are packaged / shipped with left and right halves. Includes cable tie.
IDC Sockets for Discrete Wires
XG5
67
Assembled Dimensions (Socket and Hood Cover)
Vertical Hood Cover Assembled Unit Plug + Vertical Hood Cover
Dimensions
No. of Dimensions (mm) contacts A B 20 26 30 30.0 37.6 42.7 44.7 52.3 57.4
Horizontal Hood Cover
Assembled Unit Plug + Horizontal Hood Cover
Dimensions
No. of contacts 34 40 50 60 Dimensions (mm) A 47.7 55.4 68.1 80.8 B 39.0 41.0 46.4 49.8 C 45.7 47.7 51.1 54.4 D 62.5 70.1 82.8 95.5 E 46.4 48.4 53.8 57.2 F 53.1 55.1 58.5 61.8
Applicable Plugs
* XG4A, XG4C, XG4E and XG8 are recommended. * XG4C and XG8 Plugs do not have locks. To prevent accidental removal, use a Lock Lever (XG4Z-0002, XG5Z-0002). (Lock Levers cannot be used with XG8W Straight Terminal Connectors.) * When mounting the XG8 Original Plug (with right-angle terminals) to a circuit board, be sure that the cover is positioned off the board as shown below.
Original Plug Cover
Board XG5 7 mm max. Edge
68
IDC Sockets for Discrete Wires
XG5
XG5 Accessories
Top Lock Levers
XG5Z-0002 - "Lock Lever"
Use to lock unshrouded right-angle Plugs (XG8B and XG8W) to XG5 or XG4 mating sockets.
XG4Z-0002 - "Lock Lever II"
Use to lock XG4C Box-type Plugs.
Material: Polyamide resin (UL94V-2)/natural
Material: Polyamide resin (UL94V-2)/natural
Mounting the Lock Lever
For Sockets with polarity guides, mount the Lock Lever to the tab to lock the Socket to the Unshrouded Plug as shown in the diagram on the right. Model XG5Z-0002 XG4Z-0002
Spare Contacts
XG5W-0031-N (Size #1) XG5W-0034-N (Size #2)
Size no.
Model XG5W-0031-N XG5W-0034-N Note: 1. These Contacts can be used as replacements if a wrong connection is made. 2. The applicable wire for size No. 1 is AWG24 (UL-1061). The applicable wire for size No. 2 is AWG26 to AWG28 (UL-1007).
Contact Removal Tool
XY2E-0001
Replacing Contacts
Use only this tool to remove incorrect IDC contacts. 1. Remove the cover. 2. Insert the tool into the housing lance holes and push the lance into the housing. 3. Pull out the contact while holding the lance down. 4. Insert a new contact.
Contact Removal Tool
Used to remove from the housing, contacts which need to be replaced or reconfigured.
XY2E-0001
Lance hole Housing
XG5 IDC Assembly Tools
See the "XG@ - Assembly Tooling and Accessories" datasheet for details regarding manual and automated IDC Termination tools (part numbers XY2B-7006 and XY2B-2104-N)
IDC Sockets for Discrete Wires
XG5
69
Precautions
Correct Use
IDC Connectors
* For best results, use only the XG5 IDC Tool. (See the "XG@ Assembly Tooling and Accessories" datasheet.) * Contact your OMRON representative for details on the XG5 IDC Tool. * Check the Contact size (No. 1 or No 2) and wire size before connecting. * OMRON has a IDC Tool Reference Manual. Contact your OMRON representative to request a copy.
Mounting the Hood Cover
Vertical Hood Cover
Mounting the Cover
* The cover is used to protect the connection position and prevent shorting out.
Mounting the Semi-cover
Slot
* See the above diagram.
Semi-cover Claw
* See the above diagram. 1. 2. 3. 4. Insert part A of the Semi-cover into part B of the Socket. Push the claws on both sides of the Semi-cover onto the Socket. Make sure the claws are firmly inserted in the slots. To protect the wires, use cable ties to bind wires that may be subject to tension even when a Semi-cover is used.
1. Insert the claws of part A of the Hood Cover into the slots. 2. Insert claws B on the Hood cover into part C on the other part of the Hood Cover. 3. Wrap the wires with a cable tie.
Cable tie
Horizontal Hood Cover * Follow the mounting procedure for the vertical cover. * The left and right parts of the cover are different. Assemble carefully.
XG5M-N Double-row Socket Contact Numbers
XG4M Terminal Numbers
Triangular mark
Not marked on connector.
Triangular mark Terminal Polarizing guide numbers
* The Contact numbers on the Double-row Assembled Socket match the numbers on the XG4M Flat Cable MIL Socket. (See the above diagrams.)
* When making IDC connections on the Double-row Assembled Connector, use the polarity guide to distinguish the front and back. (Note: The 10-contact Connector does not have a guide.)
70
IDC Sockets for Discrete Wires
XG5
Omron Electronic Components, LLC
Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. 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IDC Sockets for Discrete Wires
XG5
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X304-E-1 01/10 Specifications subject to change without notice Printed in USA
IDC Sockets for Discrete Wires
XG5


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